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ITECH | Battery Tester

IT5100 Battery Tester

The IT5100 Battery Tester is a high-precision, high-speed tester designed for battery internal resistance and voltage measurements. With 4-terminal AC sensing, it can test resistance down to 0.1 μΩ and voltage down to 10 μV simultaneously. Ideal for testing high-voltage battery packs, lithium-ion batteries, and other battery types, it supports up to 272 channels with master-slave parallel connection. The tester is equipped with USB and LAN interfaces and supports the SCPI protocol for easy integration into automated systems..

  • Detail
  • Special Features
  • Specification

The IT5100 series is engineered for testing the internal resistance and voltage of various battery types, including lithium-ion batteries for electric vehicles and other high-voltage battery packs. The tester features AC 4-terminal sensing, which eliminates the influence of test leads on accuracy and ensures high precision during resistance and voltage testing. With a measurement resolution down to 0.1 μΩ for resistance and 10 μV for voltage, the IT5100 series provides the precision needed for battery quality control in production environments.

The IT5100 series supports simultaneous testing of resistance and voltage, with a high measurement speed of 125 tests per second. This makes it an ideal choice for mass production testing of coin batteries, UPS systems, and large cell battery modules. The built-in comparator function helps in automatically sorting batteries based on their measured parameters, such as internal resistance and voltage.

For data management, the IT5100 series has USB and LAN interfaces for communication with external systems. It supports SCPI protocols for remote control, which allows for easy integration into automated testing setups. Additionally, external USB storage supports long-term data logging and statistical analysis of test results, making it easier to track performance over time.

The IT5100 series is available in multiple models, such as IT5101 and IT5102, with variations in voltage and current measurement ranges. The IT5102 model supports up to 16 channels per unit, and with master-slave configuration, the system can be expanded to up to 272 channels. This flexibility allows for large-scale testing of batteries across various applications, including electric vehicles, solar storage systems, and UPS testing.

  1. Simultaneous Resistance & Voltage Testing:

    • Measures both internal resistance and voltage simultaneously with high precision.

    • Resolution: 0.1 μΩ for resistance, 10 μV for voltage.

  2. Advanced Measurement Speed:

    • Speed: 125 measurements per second, providing fast and efficient testing for mass production.

  3. Versatile Voltage & Resistance Ranges:

    • Voltage: ±6V to ±1000V (depending on the model).

    • Resistance: 3 mΩ to 3000 Ω with multiple range options.

  4. Data Storage & Statistics Calculation:

    • USB storage for measurement data, up to 1000 data sets and 126 measurement configurations.

    • Statistics calculation for sorting and analyzing results.

  5. Built-in Comparator Function:

    • Automatically determines if battery parameters meet standards and displays HI/IN/LOW results for sorting.

  6. Multi-Channel Testing:

    • 16 channels of testing per unit, with the ability to expand up to 272 channels through master-slave configuration.

  7. External Accessories:

    • Optional accessories include test wires with different probes and a zero adjustment board for increased accuracy.

  8. Support for Online Testing:

    • IT5102/5102E models support both online and offline measurements for continuous battery testing.

  9. Built-in USB/LAN Communication:

    • Supports SCPI protocol for easy integration into automated systems and external data logging.

  • Voltage Measurement Range: ±6V to ±1000V (varies by model)

  • Current Measurement Range: Up to 60A (varies by model)

  • Resistance Measurement Range: 3 mΩ to 3000 Ω

  • Resolution:

    • Resistance: 0.1 μΩ

    • Voltage: 10 μV

  • Measurement Speed: 125 tests per second

  • Communication: USB, LAN, RS232, SCPI protocol

  • Data Storage: 1000 sets of measurement data, 126 configurations

  • Expansion: Up to 272 channels (via master-slave connection)

  • Protection: Overcurrent protection (OCP), Overvoltage protection (OVP)

  • Testing Modes: CC, CR, CP, CV (depending on model)

  • Harmonics Measurement: Support for analyzing up to 50th harmonic

  • Comparator Function: Automatic sorting of results based on HI/IN/LOW parameters